Custom OEM Beam Pallet Racking Factory & Supplier

Off-the-shelf catalog racks are produced in fixed beam lengths, standardized profiles, and uniform gauge thicknesses that rarely match the unique parameters of your warehouse. Custom OEM racking from our factory is engineered specifically around your pallet footprint (e.g., Euro 1200x800mm, US 48x40in, Asian 1100x1100mm), your forklift mast heights, your facility's column grid, and local building floor loading limits. OEM manufacturing also gives distributors custom branding, dedicated powder coat RAL colors, tailored hole punches (teardrop, diamond, or hex), and custom-engineered heavy-duty footplates.

Load calculations follow European EN 15512 and RMI MH16.1 design standards. Beam deflection under full static design load is strictly maintained to less than L/200 (where L is the clear span distance between uprights). For example, a 2,700mm beam carrying two 1,000kg pallets will have a maximum vertical deflection of less than 13.5mm, safely returning to true plane upon unloading. Upright frames are calculated against combined axial compression and bending stresses, incorporating a minimum safety factor of 1.65 to 1.95 based on seismic and floor slab parameters.

Guangzhou Heda Shelves Co., Ltd. holds CE certification under the Construction Products Regulation (CE Certificate No. 2435-CPR-8605159), ISO 9001:2015 Quality Management System certification (No. 18624Q00169R0M), and compliance with the EU RoHS directive for our powder coat resins. Full mill test certificates (MTC 3.1) verifying steel chemical composition and yield strengths, finite element analysis (FEA) reports, and formal container loading plans are supplied with every export shipment.

Corrosion protection begins with a thorough multi-stage chemical pre-treatment: automated acidic pickling strips scale and rust, followed by a silane/zinc phosphate immersion that creates a micro-crystalline barrier against oxidation. Next, thermosetting electrostatic epoxy-polyester powder is uniformly applied (60 to 90 microns) and baked at 200°C. For harsh environments—such as marine coastlines, chemical storage facilities, or blast freezers operating down to -45°C—we provide hot-dip galvanized components (ISO 1461, minimum 70-85 microns zinc coating thickness) for permanent rust resistance.

To generate an optimized, code-compliant 2D CAD layout and 3D rendering within 24 to 48 hours, our structural engineers require: (1) Architectural floor plan showing dimensions, building clear heights, structural column locations, and fire exit/sprinkler pipe routes; (2) Pallet specifications including width, depth, overall cargo height, and maximum gross weight per pallet; (3) Forklift model, turning radius, and maximum lift reach; (4) Total SKU count and required inventory velocity (FIFO vs LIFO).

Export shipments are secured using a custom packing matrix: Upright frames and beams are nested, wrapped in high-density polyethylene film, separated by corrugated cushioning, and strapped with heavy-gauge PET bands. Solid timber dunnage blocks and cardboard edge-protectors keep steel components from shifting and prevent metal-to-metal rubbing. Smaller connection pins, hardware, and footplate components are boxed, palletized, and shrink-wrapped for safe container loading and unloading.