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High Density Warehouse Storage Equipment 1500kgs Load Warehouse Live Storage Gravity Flow Pallet Rack

Product Description

Products Description

Gravity flow pallet rack (also called live pallet rack) is one of the high density storage racks. The rack depth could be up to 30 pallets deep. The pick-up mode is "First in first out (FIFO)". One channel is better for one goods type or goods that taken out in order.

Gravity Flow Pallet Rack Overview

Product Information

Rack TypeLive pallet racking
Rack CostLow, Medium Low, Medium, Medium High, √High, Higher
Pick-up ModeFirst in, first out (FIFO)
StructureKnock down or bolted, welded structure available
Forklift AisleAround 3200mm, depends on customer's forklift parameter
Load Capacity≤1500kgs/pallet
Length1000mm ~ 3000mm
Depth / Width2000mm ~ 30000mm
Height≤10000mm
Level≥2
Core ComponentsFrame (upright/column/post, bracing, base plate, fasteners), spacer, beam, roller line, damping, separator
Other ComponentsUpright protector, frame protector, forklift stopper, etc.
Upright Section (Face)80*60mm, 90*60/67mm, 100*67/95mm, 120*95/135mm
Adjust Step75mm
Roller Thickness2.0mm, 2.5mm
Damper Diameter92mm, 120mm
Beam Section (Height)80*50mm, 100*50mm, 110*50mm, 120*50mm, 130*50mm, 140*50mm, 160*50mm, 180*50mm
MaterialQ235 (SS400), Q355 (S355B, S355JR)
FinishEpoxy resin electrostatic spraying (powder coating), galvanized
Coating ThicknessNo less than 60um average thickness for powder coating
Color OptionsRAL5015 (sky blue), RAL5005 (signal blue), RAL2004 (pure orange), RAL1003 (signal yellow), RAL7035 (light grey). Customized colors available when order is above 2*40GP containers.

Working Principle

  • 1
    The higher end is equipped with guide rails.
  • 2
    The pallet is placed on the higher end and flows down under the effect of gravity.
  • 3
    Guide rails ensure the pallet flows smoothly in the proper direction.
  • 4
    Damping systems equipped along the roller line regulate descent speed to approximately 200mm per second.
  • 5
    A separator is positioned at the lower end between the first and second pallets.
  • 6
    When the first pallet reaches the end, the separator engages to hold the second pallet. Once picked, the separator releases, and the next pallet flows into the pick position.
Gravity Flow Rack Working Principle Diagram

Project Showcase

Installation Solutions

Comprehensive Installation Services

3 Flexible Solutions for Installation:

  • Option 1: HBrack offers detailed installation drawings and technical descriptions; the client handles execution.
  • Option 2: HBrack dispatches a professional installation engineer on-site to assist and supervise.
  • Option 3: HBrack provides full turnkey service to complete the entire installation.

Contact us for detailed installation support.

Our Services

Our Dedicated Services

Product Packaging & Shipping

Buying Guides

Company Profile

Factory Facility

Nanjing Hongbo Metal Products Co., Ltd. (HBrack) is a dynamic organization dedicated to delivering top-tier metal products and specialized engineering services. Our engineering team brings over a decade of hands-on expertise in warehouse rack design, specializing in complex, high-density structures.

Our broad portfolio includes adjustable pallet racking, industrial shelving, cantilever racks, drive-in racking, mezzanine floors, live racking, drawer racking, stacking racks, wire containers, steel pallets, steel cages, and complementary warehouse storage solutions. Comprehensive services span from initial rack conceptual design through in-house manufacturing to complete installation.

Product Range Overview

Frequently Asked Questions (FAQ)

Q1: Are you a factory or a trading company?

Answer: We are an integrated manufacturing factory with trading capabilities for complete warehouse storage rack solutions.

Q2: Do you provide samples? Are they free or extra?

Answer: Component parts samples are provided free of charge; you only need to cover the freight cost. For complete sample rack units for operational feasibility testing, please contact us for specific sample pricing.

Q3: How can I visit your facility? Which city should I travel to?

Answer: Our company is located in Nanjing. Upon request, we will assist with booking hotel accommodations and transit tickets. Dedicated sales representatives and drivers will meet you and accompany your entire visit for a smooth experience.

Q4: Why should we choose HBrack?

Answer: HBrack employs professional rack designers with over 10 years of engineering experience across both standard and highly complex structures. We support secure transactions via third-party guarantees and provide value engineering options to accommodate project budgets.

Q5: What are the main advantages of gravity flow pallet racking?

Answer: Gravity flow racks deliver exceptional high-density storage up to 30 pallets deep while strictly enforcing FIFO inventory rotation. The system minimizes forklift travel distances and maximizes space utilization without requiring electrical power for pallet movement.

Q6: What customization options are available for colors and dimensions?

Answer: Standard RAL colors include Sky Blue, Pure Orange, Signal Yellow, and Light Grey. Custom color schemes and tailored dimensions (heights, depths, and weight capacities) are supported based on warehouse layouts and order volumes.

Company Navigation Overview

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