Custom OEM Pallet Rack Bay Factories & Suppliers

Every custom OEM pallet rack bay order includes comprehensive structural engineering calculations. HEDA Shelves engineers utilize FEA modeling adhering to RMI (Rack Manufacturers Institute) and EN 15512 specifications. We provide complete load capacity placards, baseplate anchoring shear force documentation, and seismic zone compatibility certificates (e.g., for seismic-prone regions across Southeast Asia, Japan, and the Americas) suitable for submission to local building authorities.

To provide an accurate CAD proposal and bill of materials within 24 hours, our engineering office requires: (1) Warehouse clear height to overhead obstacles (sprinklers, HVAC, purlins); (2) Pallet footprint (W x D x H) including goods overhang; (3) Maximum total gross weight per pallet position; (4) Reach truck or forklift aisle requirement (AST) and maximum fork elevation; and (5) Ambient operational conditions (e.g., standard dry, cold storage at -25°C, or aggressive chemical environments).

Yes. As an OEM manufacturer, our automated hydraulic and CNC punch tooling can be programmed to produce teardrop pitch patterns (standard in North America), hexagonal diamond punches (common in European systems), or custom 50mm, 75mm, and 76.2mm vertical pitch configurations. We also supply private-label packaging and stamped brand plates for regional racking distributors and system integrators.

For humid tropical climates, our standard process involves pickling, phosphating, and heavy-build electrostatic powder coating (60-80 microns thickness) with high anti-salt spray resistance. For blast freezers and cold storage facilities (-18°C to -30°C) with frequent condensation risk, or open-air yard facilities, we strongly recommend hot-dip galvanizing with a minimum zinc coating thickness of 60-85 microns per ISO 1461, ensuring structural longevity without flaking or corrosion.

Components are loaded per calculated 3D container pack configurations. Upright frames and beams are bundled using structural steel strapping, padded with heavy corrugated edge protectors, and wrapped in industrial stretch film to prevent abrasive friction during ocean transit. Small accessories (bolts, row spacers, shims, base plates, safety pins) are packed in reinforced, palletized wooden crates for secure offloading and site inventory control.