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Certified Heavy-Duty Storage Engineering

Top Trusted Wide Span Shelving Manufacturer & Supplier for Korea

Engineered to KDS 41 Seismic Standards, Optimizing High-Density Palletized Storage and Manual Picking Across Incheon, Gyeonggi-do, Busan, and Ulsan Logistics Hubs.

Industrial Product Portfolio

Featured Industrial Wide Span & High-Density Racking Systems

Manufactured with high-tensile cold-rolled Q235B/Q355B structural steel, our certified racking systems seamlessly integrate with standard Korean KS T 1002 (1,100×1,100mm) pallet profiles and multi-tier manual pick lines.

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Engineering Whitepaper

Architectural Mechanics of Wide Span Shelving for Korean Logistics Networks

Industrial warehousing in South Korea is shaped by steep industrial land pricing, high throughput volumes driven by nationwide next-day fulfillment (Coupang Rocket Delivery, Market Kurly 새벽배송), and strict regulatory frameworks governed by KDS 41 (Korean Design Standard 41 17 00: Seismic Design Criteria for Non-structural Elements). In this high-density operating environment, standard consumer-grade light shelving fails due to structural fatigue, while oversized structural pallet racks often underutilize vertical cubic volume when applied to hand-loaded cartons, tote bins, and intermediate sub-assemblies.

Wide Span Shelving (중경량랙 / 와이드스팬 랙) functions as the structural bridge between light-duty slotted angle shelving and multi-bay heavy pallet racking. Our cold-formed omega-profile uprights and step beams are formed from certified high-tensile Q235B and Q355B cold-rolled structural steel. By cold-rolling multiple continuous stiffening ribs along the upright web and flange geometry, the moment of inertia is significantly maximized, delivering outstanding torsional resistance against forklift brush-impacts and dynamic seismic lateral forces.

Seismic Compliance: KDS 41 Engineering Standard

Every Wide Span Shelving column base plate supplied to the Republic of Korea features oversized laser-cut anchor slots (M12 to M16 Hilti chemical or wedge mechanical anchors). This distributes seismic shear and overturning moments directly into the C30/C35 floor slab, preventing structural progressive collapse during low-frequency seismic activity along the Korean peninsula's fault lines.

Our step beam profiles incorporate precision 50mm pitch hook-in connectors engineered with a 3-tang or 4-tang claw geometry. When inserted into the upright perforations, the connector engages under the self-weight of the goods, forming a rigid semi-rigid joint. Each connection point is backed by an electro-galvanized spring safety locking pin, eliminating accidental beam displacement during rapid tote retrieval. Shelf decking options include drop-in corrugated galvanized steel panels, heavy wire mesh decks with welded structural under-ribs, and marine-grade melamine-faced fiberboards engineered for cleanroom particulate suppression.

Technical Specification Matrix
Steel Grade Q235B / Q355B (EN 10025 S235 / S355 Equivalent)
Deflection Tolerance L / 250 to L / 300 Under Full UDL
Upright Profiles 55×47mm / 60×50mm / 80×60mm Omega Sections
Step Beam Sections 50×30mm to 80×50mm (1.5mm to 2.0mm Gauge)
Shelf Levels Capacity 300 kg – 1,500 kg Per Level (Uniform)
Surface Pre-Treatment Ultrasonic Pickling & Phosphating
Coating System Gema Electrostatic Epoxy-Polyester (60-80μm)
Seismic Design Standard KDS 41 / RMI (MH16.1) / FEM 10.2.02
Regional Industrial Footprint

Localized Application Scenarios Across South Korea

Our wide span and warehouse racking solutions are explicitly tailored to the distinct operational realities, climate profiles, and space constraints of South Korea's key industrial clusters.

Gyeonggi Hub (Icheon, Yongin, Gwangju)

E-Commerce Multi-Tier Dawn Fulfillment

Multi-tier wide span mezzanine systems installed in regional mega-DCs supporting 24/7 manual sorting and carton flow picking. Designed with integrated stair towers, safety kickplates, and barcode-ready wire decks for Coupang and Kurly 3PL contractor fulfillment lines.

Configuration: 3-Tier Rack-Supported Pick Tower | 500kg/m²
Incheon Free Economic Zone & Busan Port

Cryogenic Cold Chain & Maritime Logistics

High-density wide span and radio shuttle racking operating at -25°C to -30°C in bonded port warehouses. Components undergo heavy hot-dip galvanization or specialized low-temperature epoxy powder coating to withstand condensation, sea air salinity, and freezing micro-cracking.

Finishes: Hot-Dip Galvanized (HDG) / Cryo-Epoxy | Zero Thermal Sag
Southeastern Belt (Ulsan, Changwon)

Automotive & Heavy Machinery Line-Side Staging

Heavy-duty wide span shelving storing steel transmission components, stamping dies, and wire harnesses for Hyundai/Kia Tier 1 & Tier 2 supplier networks. Equipped with reinforced structural base plates, column wrap protectors, and 1,200 kg solid steel shelf decks.

Payload: 1,200 kg Uniform Distributed Load Per Level
Chungcheong Corridor (Cheongju, Cheonan)

Lithium-ion Battery & Semiconductor Buffer

Anti-static ESD powder-coated wide span shelving installed in Class 10,000 cleanroom secondary zones. Stores lithium cell component trays, optical sensors, and sensitive electronics with zero chemical degassing and spark-resistant dissipative properties.

ESD Dissipative Surface: 10^6 - 10^9 Ohms/sq Resistivity
Future-Proof Logistics Engineering

Market Evolution & Trends Reshaping Korean Warehouses

How rapid urbanization, escalating labor wages, and stringent Korean industrial safety mandates dictate modern storage specifications through 2030.

01

Vertical Spatial Maximization Amid Real Estate Pressures

With land acquisition costs in the Seoul Capital Area (SCA) reaching unprecedented highs, Korean warehouse operators are eliminating single-story floor layouts. Modern installations favor 6-meter to 10-meter vertical clear heights. Our wide span structural uprights are engineered to sustain heavy multi-tier floor loadings without necessitating intermediate building column footings, effectively cutting operational cost per cubic meter.

02

Seamless Autonomous Mobile Robot (AMR) & AGV Symbiosis

South Korea leads the world in robot density. Modern wide span installations now require elevated ground clearance, custom bottom-level guide rails, and unobstructed under-rack navigation corridors for goods-to-person (G2P) AMRs. HEDA’s modular shelf architecture allows rapid reconfiguration of lower beam elevations to accommodate robotic pickers and automated guided shuttles.

03

Strict Compliance with SAPA (중대재해처벌법) Safety Mandates

The enforcement of Korea's Severe Accident Punishment Act (SAPA) has placed immense legal accountability on facility directors for structural integrity. Racking cannot be procured on price alone; it requires certified third-party mill test certificates (MTC), verifiable yield strengths, factory load testing logs, and mechanical safety locking accessories that eliminate the possibility of sudden beam shear or collapse.

Precision Engineering Data

Wide Span Structural Load Capacity & Beam Configuration Table

Standard and custom dimensional parameters engineered for high structural efficiency and compliance with Korean pallet standards.

Model Series Clear Span (mm) Bay Depth (mm) Standard Height (mm) Beam Section (mm) Decking Substrate Rated UDL (kg/Level) Compliance Standard
HEDA WS-300 1,200 / 1,500 / 1,800 600 / 800 2,000 to 3,500 50 × 30 × 1.5 Step 0.6mm Galvanized Steel Panel 300 kg – 450 kg ISO 9001 / CE
HEDA WS-600 1,800 / 2,100 / 2,300 800 / 1,000 2,500 to 5,000 60 × 40 × 1.5 Step 0.8mm Steel Deck / Wire Mesh 500 kg – 700 kg KDS 41 / CE
HEDA WS-1000 2,300 / 2,500 / 2,700 1,000 / 1,100 3,000 to 7,500 80 × 50 × 1.8 Step 1.0mm Corrugated Steel / HD Wire 800 kg – 1,100 kg KDS 41 / RMI
HEDA WS-HD15 2,300 / 2,700 / 3,000 1,100 / 1,200 3,500 to 9,000 100 × 50 × 2.0 Box Beam Reinforced Structural Hat Sections 1,200 kg – 1,500 kg KDS 41 / FEM
Need structural calculations or customized dimensional drawings for your Korean facility? Get Catalog
Why Leading Korean Firms Choose HEDA

Global Manufacturing Scale, Direct Factory Accountability

Headquartered in Guangzhou with over two decades of dedicated storage rack manufacturing excellence, Guangzhou Heda Shelves Co., Ltd. provides factory-direct procurement, end-to-end quality control, and turn-key Asian export support.

2001yr
Founded In Guangzhou
30,000m²
Production Floor Space
30,000t
Monthly Output Capacity
120+
Global Export Markets

Direct Factory Pricing & High Tonnage Efficiency

Eliminate intermediary trading margins. We source prime steel coils directly from top domestic mills, operating automated roll-forming and continuous stamping lines that guarantee competitive per-bay pricing and rapid volume delivery directly to Busan and Incheon ports.

Compliant Engineering (CE, ISO 9001, RoHS)

Our manufacturing systems operate under certified ISO 9001:2015 quality frameworks (Cert No. 18624Q00169R0M) and European CE Marking (Cert No. 2435-CPR-8605159). Powder formulations strictly comply with RoHS heavy-metal safety thresholds, ensuring zero toxic VOCs in food logistics.

Free 24–48hr CAD & 3D Structural Simulation

Provide your architectural DWG or warehouse layout sketch. Our dedicated civil and logistics design engineers calculate optimal aisle clearances, forklift turning radii, pallet pick positions, and generate comprehensive 3D layout renderings within 24 to 48 hours completely free of charge.

Our 10-Step In-House Production & Quality Control Pipeline

STEP 01
Prime Steel Inspection
STEP 02
CNC Precision Slitting
STEP 03
Auto Upright Punching
STEP 04
Cold Roll Forming
STEP 05
Profile Straightening
STEP 06
Shot Blast Surface Prep
STEP 07
Robotic Beam Welding
STEP 08
Pickling & Phosphating
STEP 09
Gema Powder Coating
STEP 10
Export Seaworthy Packing
Procurement Intelligence

Frequently Asked Questions for Korean Procurement Directors

Critical engineering, logistics, and certification queries addressed by our technical export department.

How do HEDA wide span shelving systems comply with Korean Seismic Code KDS 41?
Our engineering team performs dynamic seismic force analysis in strict accordance with KDS 41 17 00 (Seismic Design for Non-structural Components). Depending on your building site classification (Soil Profiles $S_1$ to $S_5$) and geographical seismic hazard zone (Zone 1 or Zone 2 in South Korea), we configure seismic-grade base plates with expanded thickness (6mm–10mm), double anchor bolt configurations, and reinforced diagonal tubular upright bracing patterns. We can provide full structural calculation calculations and finite element analysis (FEA) reports to support local building permit submissions.
What are the lead times and shipping routes to Busan and Incheon Ports?
From our Guangzhou manufacturing facility, standard orders are produced, powder-coated, and packed within 15 to 20 business days. Shipments dispatch out of Nansha or Shenzhen major ports. Direct short-sea container transit to Busan Port or Incheon New Port typically takes only 3 to 5 days. We provide comprehensive export documentation, including certified Form E / RCEP / China-Korea FTA Certificates of Origin (allowing duty-free or reduced tariff customs clearance), packing lists, and detailed container load schematics.
Are beam spans customized to fit Korean standard KS T 1002 plastic pallets?
Yes. South Korea operates predominantly on the standard KS T 1002 (1,100mm × 1,100mm T-11 pallet). Unlike European manufacturers whose systems default to EUR (800×1,200mm) dimensions, our wide span and heavy-duty selective rack beam spans are specifically engineered at 2,300mm (2 pallets with 50mm side clearances), 2,500mm (extra hand-clearance), or 3,600mm (3-pallet arrangement), maximizing spatial efficiency and completely eliminating wasted bay width.
How does your powder coating withstand high condensation and coastal maritime humidity?
All roll-formed uprights and beams undergo an automated, multi-chamber chemical immersion sequence: hot alkaline degreasing, water rinsing, acid pickling to eliminate mill scale, and zinc-phosphate conversion coating before powder spraying. We then cure lead-free thermosetting epoxy-polyester resin powder at 200°C for a consistent 60–80 micron film. For outdoor dock yards or freezing cold-chain facilities in coastal Busan/Incheon, we provide hot-dip galvanization (HDG conforming to ISO 1461) offering over 25 years of maintenance-free rust resistance.
Can local Korean installation contractors easily assemble and modify HEDA shelving?
Absolutely. Our wide span systems feature an engineered boltless beam-to-column interlocking connection. Upright frames are pre-assembled or flat-packed with high-tensile hardware, and shelf beams clip directly into teardrop or butterfly slots without specialized tooling. Every order ships with complete structural assembly blueprints in English, clear bay marking tags, torque verification guidelines, and step-by-step video installation manuals for the on-site mechanical installation crew.
Fast Factory-Direct Support

Request Your Engineered Storage Blueprint & Factory Price List

Whether you are retrofitting an existing fulfillment facility in Gyeonggi-do or planning a brand new bonded logistics depot at Busan Port, our engineering specialists will produce a compliant, highly economical layout plan tailored to your specifications.

  • 2D CAD & 3D Visual Rendering
  • KDS 41 Seismic Analysis Support
  • CIF Busan / Incheon Port Quotations
  • China-Korea FTA Duty Exemption Docs
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Project Data to Share

Connect with our export engineering desk via instant livechat or submit your warehouse parameters:

• Warehouse Clear Ceiling Height & Column Grids
• Preferred Shelf Span (e.g., 2,300mm or Custom)
• Maximum Uniform Load Requirement per Level
• Pallet Specs (KS T 1002 1,100×1,100mm or Totes)
• Operating Temperature (Ambient vs. -30°C Cold Room)
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