Custom OEM FIFO Racking System Factories & Exporters

Gravity live storage generally runs on a 3.5% to 4.0% decline, depending on pallet quality, bottom-runner configurations, and total load weights (typically 500 kg to 1,500 kg per pallet). During the engineering review, we test pallet deflection and evaluate the interface between the pallet bottom and our galvanized steel rollers. Centrifugal speed-limiting rollers are positioned roughly every pallet length along deep lanes, which caps rolling speeds at a safe 0.3 m/s. We also install heavy-duty separation stops at the picking face to isolate the front pallet, ensuring lift trucks can retrieve it smoothly without backpressure from the trailing pallets.

Yes. We regularly supply racking to active seismic markets across the Asia-Pacific (including Indonesia, the Philippines, Japan, and Taiwan). Our structural engineers evaluate local spectral accelerations alongside ground shear factors to determine upright wall thicknesses (up to 2.5 mm or 3.0 mm), widen and thicken bottom baseplates, increase floor anchor diameters, and incorporate custom cross-aisle portal tie-beams. We provide full structural calculation packages and finite element modeling (FEM) documentation for review by local municipal building and permit authorities.

Every cold-rolled component goes through a multi-stage pre-treatment wash—including chemical pickling, degreasing, and zinc phosphating—before entering our electrostatic powder coating lines. This pre-treatment creates a durable bond that resists chipping, rust creep, and flaking. For high-humidity coastal sites or sub-zero blast freezers (down to -30°C), we supply components hot-dip galvanized to ISO 1461 standards, providing heavy zinc coverage that resists moisture condensation and corrosive thermal cycling over years of operation.

To create an accurate CAD plan and 3D layout, our engineering team needs: (1) A warehouse architectural layout indicating structural column grids, ceiling clear heights, dock doors, and floor obstacles; (2) Pallet specifications, including dimensions (width, depth, overall load height) and gross weights; (3) Handling equipment profiles, such as forklift model, mast collapsed and extended heights, turning radii, and operational aisle requirements; (4) Inventory dynamics, including overall SKU counts, batch sizes, daily turnover targets, and whether the process requires FIFO or LIFO flow.

We provide full OEM and private-label contract manufacturing for regional distributors, engineering contractors, and automation integrators. This includes punching upright patterns to match existing teardrop, hex, or custom diamond profiles; fabricating custom beam connectors; applying custom corporate RAL powder coats; and stamping distributor branding directly onto column baseplates, load notification tags, and structural badges. Shipments are packaged in neutral, container-optimized bundles with clear pallet labels for straightforward job-site distribution.